Lifting and transportation
The lifting and positioning of the machine tool should use the special lifting tools provided by the manufacturer, and other methods are not allowed. No special lifting tools are needed, and wire ropes should be used to lift and place in accordance with the instructions.
Foundation and location
The machine tool should be installed on a solid foundation, and the location should be far away from the vibration source; avoid sunlight and heat radiation; place it in a dry place to avoid the influence of moisture and airflow. If there is a vibration source near the machine tool, set anti-vibration grooves around the foundation.
Machine tool installation
The machine tool is placed on the foundation, it should be leveled in a free state, and then the anchor bolts are evenly locked. For ordinary machine tools, the level reading does not exceed 0.04 / 1000mm, for high-precision machine tools, the level does not exceed 0.02 / 1000mm. When measuring the installation accuracy, it should be carried out at a constant temperature, and the measuring tool needs to be used after a fixed temperature period. When installing the machine tool, every effort should be made to avoid installation methods that force the machine tool to deform. During the installation of the machine tool, some parts of the machine tool should not be removed randomly. The disassembly of the parts may cause the redistribution of the internal stress of the machine tool, thereby affecting the accuracy of the machine tool.
Preparation before commissioning
After the geometric accuracy of the machine tool is qualified, the whole machine needs to be cleaned. Use cotton cloth or silk cloth impregnated with cleaning agent. Do not use cotton yarn or gauze. Clean the anti-rust oil or anti-rust paint applied to protect the guide rail surface and the processed surface when the machine tool leaves the factory. Clean the dust on the outer surface of the machine. Apply lubricant to each sliding surface and working surface as specified by the machine tool.
Check carefully whether all parts of the machine are filled with oil as required, and whether the cooling tank is filled with sufficient coolant. Whether the oil of the lubricating device of the machine tool hydraulic station and automatic room reaches the position specified by the oil level indicator.
Check whether the switches and components in the electrical control box are normal, and whether the inserted integrated circuit boards are in place.
Energize to start centralized lubricating equipment, so that all lubricating parts and lubricating oil circuits are filled with lubricating oil. Make preparations for the movement of each part of the machine tool.
