Technical Column

Repair and maintenance of unmanned automated production lines

Repair and maintenance of unmanned automated production linesRepair and maintenance of unmanned automated production lines

Automatic production lines save a lot of time and costs. In industrially developed cities, the maintenance of automatic production lines has become a hot spot. The maintenance of automatic production lines is mainly completed by operators and maintenance workers.

Automatic production line maintenance is divided into two methods

Synchronous repair method

In production, if failures are found, try not to repair them and adopt maintenance methods. Make the production line continue to the holidays, centralized maintenance workers, operators, and repair all problems at the same time. The equipment is in full production on Monday.

Divisional repair method

If there is a major problem in the unmanned automated production line, the repair time will be longer. The simultaneous repair method cannot be used. At this time, on holiday, the maintenance workers and operators are concentrated to repair a certain part. Until the next holiday, yes

Repair the other part

Ensure that the unmanned automated production line will not stop production during working hours. In addition, try to use the pre-repair method in management. Install a timer in the device, record the working time of the device, apply the wear rule to predict the wear of the wearing parts, and replace the wearing parts in advance, which can troubleshoot in advance. Ensure that the production line is fully loaded.

Maintenance of unmanned automated production line:

  1. Circuits, gas circuits, oil circuits and mechanical transmission parts (such as guide rails) should be checked and cleaned before and after shifts;
  2. Unify maintenance across the entire line, make consumable parts plans, replace consumable parts in advance, and prevent problems before they occur.
  3. The work process should be inspected, the key parts should be spot-checked, and the abnormalities should be recorded. The small problems should be handled before and after the class (not long), and the big problems should be prepared for accessories;